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Consider an organization with thousands of smart sensors, IoT/OT and network equipment deployed on factory floors. Most of these devices are running full operating systems, but unlike traditional IT endpoints which often run security agents, IoT/OT and network devices frequently function as “black boxes”: you have little visibility into what software they’re running, which patches are applied, or what vulnerabilities might exist within them. This is the challenge many organizations face with IoT/OT and networking equipment – when a critical vulnerability is disclosed, how do you know which devices are at risk?

To help address this challenge, we are excited to announce the public preview of firmware analysis, a new capability available through Azure Arc. This extends the firmware analysis feature we introduced in Microsoft Defender for IoT, making it available to a broader range of customers and scenarios through Azure. Our goal is to provide deeper visibility into IoT/OT and network devices by analyzing the foundational software (firmware) they run. Firmware analysis will also help companies that build firmware for devices better meet emerging cybersecurity regulations on their products. In this post, we’ll explain how the service works, its key features, and how it helps secure the sensors and edge devices that feed data into AI-driven industrial transformation.

Securing Edge Devices to Power AI-Driven Industrial Transformation

In modern industrial environments, data is king. Organizations are embracing Industry 4.0 and AI-driven solutions to optimize operations, leveraging advanced analytics and machine learning. The path to AI-driven industrial transformation is fueled by data – and much of that data comes from sensors and smart devices at the edge of the network. These edge devices measure temperature, pressure, vibration, and dozens of other parameters on the factory floor or in remote sites, feeding streams of information to cloud platforms where AI models turn data into insights. In fact, sensors are the frontline data collectors in systems like predictive maintenance, continuously monitoring equipment and generating the raw data that powers AI predictions.

However, if those edge devices, sensors, and networking equipment are not secure and become compromised, the quality and reliability of the data (and thus the AI insights) cannot be guaranteed. Vulnerable devices can also be used by attackers to establish a foothold in the network, allowing them to move laterally to compromise other critical systems. In an industrial setting this could mean safety hazards, unplanned downtime, or costly inefficiencies. This is why securing the smart devices and networking equipment at the foundation of your industrial IoT data pipeline is so critical to digital transformation initiatives.

By using firmware analysis on the devices’ firmware before deployment (and regularly as firmware updates roll out), the manufacturer and plant operators gain visibility into the security posture of their environment. For example, they might discover that a particular device model’s firmware contains an outdated open-source library with a known critical vulnerability. With that insight, they can work with the vendor to get a patched firmware update before any exploit occurs in the field. Or the analysis might reveal a hard-coded passwords for maintenance account in the device; the ops team can then ensure those credentials are changed or the device is isolated in a network segment with additional monitoring. In short, firmware analysis provides actionable intelligence to fortify each link in the chain of devices that your industrial systems depend on. The result is a more secure, resilient data foundation for your AI-driven transformation efforts – leading to reliable insights and safer, smarter operations on the plant floor.

Firmware analysis is also a key tool used by device builders – by analyzing device firmware images before they are delivered to customers, builders can make sure that new releases and firmware updates meet their and their customers’ security standards. Firmware analysis is a key component to address emerging cybersecurity regulations such as the EU Cyber Resilience Act and the U.S. Cyber Trust Mark.

How Firmware Analysis Works and Key Features

Firmware analysis takes a binary firmware image (the low-level software running on an IoT/OT and network device) and conducts an automated security analysis. You can upload an unencrypted, embedded Linux-based firmware image to the firmware analysis portal. The service unpacks the image, inspects its file system, and identifies potential hidden threat vectors – all without needing any agent on the device. Here are the main capabilities of the firmware analysis service:

• Identifying software components and vulnerabilities: The first thing the analysis does is produce an inventory of software components found inside the firmware, generating a Software Bill of Materials (SBOM). This inventory focuses especially on open-source packages used in the firmware. Using this SBOM, the service then scans for known vulnerabilities by checking the identified components against public Common Vulnerabilities and Exposures (CVEs) databases. This surfaces any known security flaws in the device’s software stack, allowing device manufacturers and operators to prioritize patches for those issues.


• Analyzing binaries for security hardening: Beyond known vulnerabilities, our firmware analysis examines how the firmware’s binaries were built and whether they follow security best practices. For example, it checks for protections like stack canaries, ASLR (Address Space Layout Randomization), and other compile-time defenses. This “binary hardening” assessment indicates how resistant the device’s software might be to exploitation. If the firmware lacks certain protections, it suggests the device could be easier to exploit and highlights a need for improved secure development practices by the manufacturer. In short, this feature acts as a gauge of the device’s overall security hygiene in its compiled code.


• Finding weak credentials and embedded secrets: Another critical aspect of the analysis is identifying hard-coded user accounts or credentials in the firmware. Hard-coded or default passwords are a well-known weakness in IoT devices – for instance, the Mirai botnet famously leveraged a list of over 60 factory-default usernames and passwords to hijack IoT devices for DDoS attacks. Firmware analysis will flag any built-in user accounts and the password hash algorithms used, so manufacturers can remove or strengthen them, and enterprise security teams can avoid deploying devices with known default credentials. Additionally, the firmware analysis looks for cryptographic materials embedded in the image. It will detect things like expired or self-signed TLS/SSL certificates, which could jeopardize secure communications from a device. It also searches for any public or private cryptographic keys left inside the firmware – secrets that, if found by adversaries, could grant unauthorized access to the device or associated cloud services. By uncovering these hidden secrets, the service helps eliminate serious risks that might otherwise go unnoticed in the device’s software.

All these insights – from software inventory and CVEs to hardening checks and secret material detection – are provided in a detailed report for each firmware image you analyze. Firmware analysis provides deep insights, clear visibility, and actionable intelligence into your devices’ security posture, enabling you to confidently operate your industrial environments in the era of AI-driven industrial transformation.

Getting Started and What’s Next

If you have IoT/OT and network devices in your environment, use firmware analysis to test just how secure your devices are. Getting started is easy: access firmware analysis public preview by searching on “firmware analysis” in the Azure portal, or access using this link. In the future, firmware analysis will be more tightly integrated into the Azure portal. Onboard your subscription to the preview and then upload firmware images for analysis – here is a step-by-step tutorial. The service currently supports embedded Linux-based images up to 1GB in size. In this preview phase, there is no cost to analyze your firmware – our goal is to gather feedback.

We are excited to share this capability with you, as it provides a powerful new tool for securing IoT/OT and network devices at scale. By shedding light on the hidden risks in device firmware, firmware analysis helps you protect the very devices that enable your AI and digital transformation initiatives. Firmware is no longer just low-level code—it’s a high-stakes surface for attack, and one that demands visibility and control. Firmware analysis equips security teams, engineers, and plant operators with the intelligence needed to act decisively—before vulnerabilities become headlines, and before attackers get a foothold. Please give the firmware analysis preview a try and let us know what you think.